DIY Project – Washing Machine Shutoff Valve – The Leak – Plan B – Removing the Valve

I headed to the store, and I walked to the plumbing area to find my valve.  I took a picture of the new valve on my phone, so I had it available to compare.  It was called a “boiler shutoff valve.”  I walked back and forth in the aisle, and I could not initially find it.  I finally spotted the valve, grabbed it, and headed to the checkout aisle.  As I waited in line, I compared the valve to the picture.  The dimensions were not the same.  Oops, wrong one, and I sauntered back to plumbing.

Now I was not sure I knew which valve I needed.  I knew the male thread was ½” inch.  I believe I needed a ¾” male thread for the hose connection.  I found the valve that had those dimensions, but I started doubting my thinking.  I took the valve to the aisle with the flexible hoses and tried to screw the valve to one of the hoses.  The 3/4” male thread was too large.  I needed a ½” one?  I went back to the valves.  I could not find any of the type of valve I needed with the 1/2″ thread.  I pondered for a while, suddenly it came to me.  I was looking at the sink hoses.  I needed to check out the washing machine hoses.  I walked over where the washer hoses were displayed.  And the washer hose is ¾”.  I screwed the valve to one of the hoses and it fit.  A trip back to the store was averted.  I was ready to take this one home.

With the water turned off, I was now prepared to get to this part of the project.  I first tried to remove the Flex Seal® from the packing nut.  Since I had more room to get to the valve, I successfully removed all the tape.  But I thought it was best to replace the valve.  I was really concerned that it would be a bear to remove the valve.  After 39 years, I believed that the threads were seized, and I would break the copper line trying to remove the valve.  I thought I had a propane tank available if I needed to heat the connection to loosen it.

I clamped on the pipe wrench, but I did not have any leverage as I tried to turn the valve.  I had some 1-inch copper pipe to fit over the pipe wrench handle for the additional leverage, but again, the copper line was flexing, and I did not want this job to turn into a plumbing project.  I decided to attach the pipe wrench to the female side of the connection and had the handle hitting the floor to prevent the pipe from moving.  I used my channel locks to loosen the valve.

I initially had some movement, but I thought it was the channel locks shifting on the valve.  As I got a better grip, the valve began to move.  I think I stopped breathing for a while, as I released a large lungful of air.  I was sensing some relief when the valve started turning easily.  The hard part of the project was done.  I was ready to finish this project.

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